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<h1>THE GATE TO A&nbsp;CLEAN BEVERAGE INDUSTRY</h1><div class="paragraph size-m">Mechanical clean driving zones for production and logistics halls</div>

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Stops fine dust at entrances and passages, thereby preventing soiled floors and dusting of goods in production and logistics halls.

UP TO 80 % LESS DIRT

Our clean driving zones are made exclusively from high-quality materials so that they can withstand high loads of up to 40 tonnes.

HIGH LOAD CAPACITY

Our clean driving zones are integrated into the transport routes and make time-consuming transport processes such as transfer locks superfluous.

FAST MATERIAL FLOW

We know that the beverage industry invests a lot of time in the time-consuming manual cleaning of goods due to long storage times and high levels of dust in logistics in order to avoid expensive complaints. This often leads to delays in day-to-day business and cumbersome storage processes. For example, when entire pallets for large orders have to be covered to protect them from dust. &nbsp;

<div class="size-l">___ Avoid dust on goods in your production and logistics halls. &nbsp;</div>

<div class="size-l">___ With the ProfilGate®clean driving zones...</div>... reduce time-consuming storage processes, increase customer satisfaction and always deliver your goods cleanly.&nbsp;

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<div class="size-l">___ What we do differently &nbsp;</div>ProfilGate® is the only system whose brushes move back and forth manually as a result of the vibrations caused by driving over them.

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A manual left-right movement is created when the Clean Off mats are passed or driven over. This enables us to remove up to 80 % of all dirt with a maximum of three tyre rotations. (Certified by the Fraunhofer IPA Institute)&nbsp;

MECHANICAL BRUSH MOVEMENT

The brushed-off dirt is collected in dirt collection trays underneath the brush grates. This means that the brush strips are not blocked and the cleaning performance remains constant. It also prevents subsequent tires, rollers or soles from carrying the dirt further and further into production and logistics halls.

INTEGRATED COLLECTION TRAYS

Our gratings can also withstand the particularly high loads in industry (up to 40 tonnes). They are supplied in handy widths so that they can be easily removed, cleaned and replaced by a single person.&nbsp;

SOLID GRATINGS

With the right accessories, such as lifting hooks, ProfilGate® lifters, ramps, dry zones or FTS guide rails, you can not only make maintenance even easier, but also extend the function of your clean driving zones. <a class="ui button" target="_blank" rel="noopener noreferrer" href="https://www.profilgate.com/en/service/accessories/">TO THE ACCESSORIES</a> &nbsp;

PROFILGATE® ACCESSORIES

<h2>PROFILGATE® MODELS</h2>These clean driving zones are typically used in the beverage industry

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<div class="size-l">ProfilGate® solutions&nbsp; in use by our customers in the beverage industry</div>

Bitburger

Carlsberg

Coca Cola

Rheinfels Quelle

Staatliche Brauerei Weihenstephan

<div class="big-cite">"ProfilGate has more than fulfilled our expectations! It significantly reduces the dirt that the forklift tires carry from our outdoor area into the warehouse!"&nbsp;</div>Coca-Cola &nbsp;

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A. Le Coq

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ABInBev

Alaskan Brewing

Alconor

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Bavaria

Bergbrauerei

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Brauerei Weihenstephan

Brita Wasserfilter

Cadbury Schweppes

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Coca-Cola

FORST 

Hell Energy

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Krombacher

Oatly 

Olvi 

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PepsiCo

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Pfanner

Royal Unibrew

Schloss Affaltrach

Sogrape

Spumador

Suntory

Viticoltori

<div class="size-l">These companies from the beverage industry also rely on ProfilGate® solutions&nbsp; &nbsp;</div>

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Philipp Teichmann

<h2>YOUR INDUSTRY EXPERT</h2><div class="size-l">"We know how important dust-free production and logistics halls are in the beverage industry."</div><div class="paragraph size-m">Philipp Teichmann, Project Manager Export</div>

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<h2>FAQ - CLEAN PRODUCTION AND LOGISTICS HALLS IN THE BEVERAGE INDUSTRY</h2>How can the dusting of goods be minimised in order to prevent expensive manual bottle cleaning measures?Here you will find important answers to the most frequently asked questions about cleanliness in the beverage industry.

Dusty goods are one of the main reasons for expensive complaints in the beverage industry. You can save a lot of time and money by reducing dust pollution. There are several ways to achieve this:Clean production environment: ensure that production and filling areas are kept clean. With ProfilGate®'s automated cleaning airlocks, up to 80% of all contamination such as dust, stones or chips are collected at the entrances and transitions of production and logistics halls and can therefore no longer settle on your stored goods.&nbsp; Air filtration systems: By using effective air filtration systems in the production hall, you help to minimise dust particles in the air. For optimum cleaning performance, you should maintain and replace the filters regularly.&nbsp; Closed systems: Use closed systems during the filling process to reduce the risk of dust particles entering the bottles. Automated filling and capping machines equipped with covers and guards minimise dust contamination. Control the production line: Identify and eliminate potential sources of dust contamination through regular inspections and checks. These include checking conveyor belts, conveyors, bins and other equipment for wear or damage and prompt repair. &nbsp;Machines and equipment that are not functioning or being operated will generate dust. Employee training: Train your employees on hygiene and cleaning standards to ensure they understand and follow the necessary procedures to prevent dust contamination.&nbsp; Quality assurance: Carry out regular quality checks and inspections to ensure that the filled bottles meet the required standards. This includes visual inspections for dust particles, but also other quality parameters such as cap integrity, labelling and cleanliness of the bottles in the transport container (box).

How can dusty bottles be reduced in the beverage industry?

A high dust load can mean that goods in production and logistics halls often have to be cleaned manually in order to avoid complaints from customers. There are various ways to optimise the storage effort.Automation: Introduce automated processes and machines to minimise manual cleaning. For example, automated filling and packaging machines can be used, which require less manual intervention and reduce the possibility of soiling. Preventive measures: Implement preventative measures to prevent the spread of dirt and contamination from the outset. For example, ProfilGate® clean-off zones - they collect all dirt, dust particles, stones and material residues in your production and logistics halls by up to 80 %.&nbsp; Cleaning in Place (CIP): Use CIP systems to enable efficient cleaning of production systems and pipes without having to dismantle and clean them manually. This allows you to automate the cleaning of tanks, pipes and other components and reduce manual cleaning. Training and awareness: Train and sensitise your employees to hygiene standards and correct procedures to reduce unnecessary soiling and therefore the need for manual cleaning. Your employees should be aware of the importance of cleanliness, hygiene and quality control and receive appropriate training. Continuous improvement: Monitor and analyse your production processes to identify weak points and potential sources of contamination.

How can the manual cleaning of goods in the beverage industry be reduced?

Dirt and especially dust are a particular challenge for the beverage industry. There are various cleanliness standards and quality controls to ensure product safety and quality:(Hazard Analysis and Critical Control Points): This is a systematic approach to identifying, assessing and controlling hazards associated with the production of food. The HACCP system is designed to identify potential risks and apply appropriate control measures. GMP (Good Manufacturing Practice): GMP refers to the established procedures and standards that must be adhered to in order to ensure the quality and safety of food. This includes aspects such as the proper cleaning and disinfection of production facilities, staff training, traceability of raw materials and products and the control of environmental conditions. Cleaning and sanitising: In the beverage industry, thorough cleaning and sanitising practices are crucial to prevent contamination. This includes the cleaning of tanks, pipework, filling machines and other production equipment. The use of appropriate cleaning and sanitising agents and regular monitoring of these processes are important hygiene standards. Personal hygiene: Staff working in the beverage industry must comply with common hygiene standards. This includes regular hand washing, wearing clean protective clothing (such as gowns, hairnets and gloves) and adhering to strict regulations to prevent illness or infection. Quality control: The beverage industry is subject to various quality controls to ensure that products meet the required standards. This includes monitoring production processes, analysing samples for microbiological, chemical and sensory parameters and product traceability. &nbsp;

What are the cleanliness standards in the beverage industry?

Complaints are a high cost factor in the beverage industry because the goods have to be delivered and collected a second time. There are various ways to prevent this:Quality control: ensure greater product quality by implementing effective quality controls throughout the manufacturing process. These include regular checks on raw materials, production processes, packaging and storage. Stricter standards and procedures ensure that only high-quality products reach the customer.&nbsp; Cleaning sluices: With ProfilGate® clean-off zones, you can reduce the dust load in your warehouses by up to 80 %. This makes it much easier for you to keep your goods dust-free. And it takes considerably longer for them to become dusty in the first place. Improvement of production processes: Through continuous process optimisation and error prevention, you can identify and eliminate potential sources of quality problems. Monitor production lines and analyse quality data to identify and improve potential weaknesses.&nbsp; Supplier management: The selection and monitoring of suppliers is important to ensure that only high-quality raw materials and materials are used. Establish clear quality criteria for suppliers and conduct regular assessments and audits to ensure suppliers are meeting standards. Customer feedback and complaint management: With effective complaint management, you can process customer complaints more quickly and satisfactorily. Actively gather customer feedback and analyse recurring problems to resolve them. By communicating openly with customers and responding quickly to complaints, you can gain and strengthen the trust of your customers. Traceability and batch control: Reliable product traceability and precise batch control enable you to quickly identify the problem and proactively recall products in the event of quality issues. Systematic documentation and monitoring allow you to identify your potentially faulty batches and isolate them in good time.&nbsp; Continuous improvement: A continuous improvement process allows you to constantly increase quality and customer satisfaction. This includes analysing quality data, collecting customer feedback, setting quality targets and implementing appropriate improvement measures.

How can complaints in the beverage industry be reduced?

Stops up to 80 % of fine dust at entrances and passages and prevents soiled floors and dusting of goods.

Mechanical clean-off zones beverage industry

THE GATE TO A CLEAN BEVERAGE INDUSTRY

PROFILGATE® MODELS

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YOUR INDUSTRY EXPERT

FAQ - CLEAN PRODUCTION AND LOGISTICS HALLS IN THE BEVERAGE INDUSTRY